Guide
Stop Fighting Fires. Start Preventing Them
A step-by-step guide to building a maintenance program that actually holds up
Reactive repairs cost 3–5x more than the same work done on a schedule. Most teams underestimate that cost until they add it up.
This guide walks you through the exact path from reactive to preventive, including:
- How to build an asset registry that actually supports a PM program
- Setting PM intervals using manufacturer specs and your own failure history
- Scheduling PMs your team can realistically hit (without burning them out)
- The compliance targets and warning signs to watch in your first 90 days
- A clear scorecard for knowing when you've made the shift
Whether you're starting from spreadsheets or already running a CMMS, this is the playbook for turning maintenance from a cost center into a controlled, predictable operation.